||Part of the magnetic circuit of the valve
||Flatness .005 Form height. .002
||Cost – Surface features added at no cost include embossing and forming. Quality -Full Cpk analysis of critical
||Beryllium Copper Pivot used in control valve
||Profile tolerance .005 Flatness .001 True position .004
||Cost – Lowest cost process option. Quality – Valve linearity improved by maintaining close tolerances. Most consistent process piece-to-piece and lot-to-lot.
||Bimetal Plate used in hydraulic pump
||Cost – Multiple machining operations
eliminated by fineblanking. Quality – Improved flatness aided secondary grinding operation.
|Self Retaining Gasket
||Flatness .001 16 micro finish, profile tolerance .001
||Cost – Eliminated a grinding operation. Quality – flatness and surface finish ensured a leak-free seal.
||External Pump Speed Control Lever
||Internal profile .002
||Cost – Fineblanking eliminated forming and broaching operations. Quality – Improved true position of
||Precision Orifice for pneumatic device
||Hole tolerance .001
||Cost – Fineblanking eliminated secondary
reaming operation. Quality – Improved consistency of hole diameter from Cpk=1.1 to Cpk =2.7